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Mailer Boxes

Mailer boxes are a great way to showcase your products and brand in a stylish and durable way. Whether you are selling online, sending gifts, or launching a subscription service, mailer boxes can help you create a memorable unboxing experience for your customers.

What are mailer boxes?

Mailer boxes are corrugated cardboard boxes that are designed to be shipped directly in the mail. They are sturdy enough to protect your products from damage, and they can be customized with your logo, colors, graphics, and text to make them stand out from the crowd.

Mailer boxes come in different sizes, shapes, and materials to suit your needs. You can choose from standard sizes or create your own custom dimensions. You can also select from different types of corrugated cardboard, such as E-Flute (1/16") or B-Flute (1/8"), depending on the weight and fragility of your products.

Mailer boxes can be printed on both sides, inside and out, to give you more space to showcase your brand and message. You can also add features like dust flaps, self-locking tabs, or inserts to enhance the functionality and appearance of your mailer boxes.

Why choose mailer boxes from EZPrintPack?

At EZPrintPack, we offer high-quality custom mailer boxes at affordable prices and fast turnaround times. We use the latest printing technology and eco-friendly materials to ensure that your mailer boxes are not only beautiful but also sustainable.

Here are some of the benefits of ordering custom mailer boxes from EZPrintPack:

  • Tiny minimum order: You can order as few as one mailer box or as many as you need. We don’t charge any setup fees or hidden costs.
  • HDPrint Satin: Our HDPrint Satin option gives you retail-quality printing that is comparable to traditional lithographic printing. It has a consistent semi-gloss sheen and no tactile difference between printed and unprinted areas.
  • Fast turnarounds: We can ship your order within 10 days or less with priority turnaround options. We also offer free shipping within the US for orders over $100.
  • Digital CMYK printing: We use digital CMYK printing to produce vibrant and accurate colors for your mailer boxes. You can use as much color as you want without paying extra.
  • Durable construction: Our mailer boxes are made of corrugated cardboard that is strong and recyclable. They have protective dust flaps and self-locking tabs that make them easy to assemble and secure.

How to order custom mailer boxes from EZPrintPack?

Ordering custom mailer boxes from EZPrintPack is easy and fun. Just follow these simple steps:

  1. Select your size: Choose from our standard sizes or enter your own custom dimensions.
  2. Select your material: Choose from E-Flute or B-Flute corrugated cardboard.
  3. Select your print finish: Choose from HDPrint Satin or HDPrint Matte.
  4. Select your printed sides: Choose from outside only or inside and outside.
  5. Place your order: Once you are happy with your design, you can place your order online.

Ready to create your own custom mailer boxes? Visit our website today and get started!

Additional information


All sizes and shapes are accepted. We provide unparalleled support for your custom size and shape requirements.


Full colour CMYK / PMS Pantone colors available


300 gsm card stock, 250 gsm card stock, 400 gsm card stock, 450 gsm card stock, 600 gsm card stock, SBS card stocks and Kraft recycled stock, Corrugated (micro-flute, E-flute, 3-Ply, 5-Ply), Coated and uncoated stocks, special colour stocks, rainbow colour card stocks

Coating Options

Gloss, Semi-Gloss, Matte/Satin, Aqueous Coating, Spot UV, Soft Touch Lamination

Premium Coating Options

Die-cut window, Gold/Silver foiling, Embossing, Debossing, Raised Ink


* Free hard copy proofing available on all finalized orders. No risk, review physical sample of your own product before receiving full volume of production


custom printing

Share with us what's on your mind and get any image, in any size, in no time, and on hundreds of substrates. If you think not every idea becomes real, just give us a try!


No matter how unique your demand is, we’re going to pull it off anyway. There are no charges/additional cost for cutting a die and printing a plate.


All our transactions are processed on 256-bit SSL with PCI Compliant payment service.


We offer premier quality services with trade printing prices to ensure you get the best within your budget. However, if it still doesn’t suit you, just share and we’ll work it out.

free shipping on all orders

We provide free shipping to our doorstep for all our orders. No matter how small or big your order is, we will provide you doorstep delivery for your ordered items.